Deformation Analysis for Structural Integrity & Safety

UNMATCHED ACCURACYDetect shape deviations and distortions with micrometer or sub-millimeter precision.

FAST & NON-DISRUPTIVE METHODSWe use non-contact 3D scanning and sensor-based analysis—no need to pause your production.

ADVANCED TECHNOLOGY & AI ANALYTICSAutomated comparison of current vs. nominal geometry with deviation color maps and predictive insights.

REGULATORY COMPLIANCEAll analysis complies with ISO, ASME, and GD&T standards.

WHY DEFORMATION ANALYSIS IS CRUCIAL

In high-precision manufacturing and mechanical systems, even the smallest deformation can lead to performance issues, safety risks, or component failure. Our deformation analysis helps identify stress points, thermal effects, and operational distortions—so you can act before problems arise.

3D Laser Scanning & Monitoring

Capture full surface geometry for high-resolution deformation tracking over time.

Component & Assembly Movement Analysis

Identify mechanical stress, thermal expansion, or load-induced shifting in parts and systems.

Crack, Warping & Stress Detection

Find critical weak points, fatigue signs, and structural inconsistencies in metal, composite, or plastic parts.

Thermal and Operational Impact Assessment

Evaluate deformation caused by heat, vibration, or pressure cycles.

Predictive Maintenance & Lifecycle Monitoring

Track degradation over time and plan proactive repairs to avoid failures.

INDUSTRIAL EQUIPMENT & MACHINERY Monitor deformation in rotating, heavy, or stressed parts
AEROSPACE & AUTOMOTIVE Detect micro-deformations affecting aerodynamics or function
PRECISION ENGINEERING & TOOLINGEnsure geometry remains within strict tolerances
MARINE & OFFSHORE Analyze fatigue and stress in ship and platform components
MEDICAL DEVICE MANUFACTURING Identify deviations in implants and precision instruments

The New Castle of Sigulda

■ Laser Scanning service● Registered point cloud■ 3D modeling■ 3D tour■ 2D drawing

3 days of scanning – 1 person | 14 days of post-processing

Equipment\Soft:
Leica RTC 360

Scanning of ballast water treatment system

■ Laser Scanning service● Registered point cloud

5 days of scanning – 1 person | 14 days of post-processing

Equipment\Soft:
Leica RTC 360

Mountain village

■ Laser Scanning service● Registered point cloud■ 3D modeling

10 days of scanning | 30 days of post-processing

Equipment\Soft:
Leica RTC 360

Cylinder head

■ Laser Scanning service● Registered point cloud■ 3D MESH model

1 day of scanning| 1 day of post-processing

Equipment\Soft:
Leica RTC 360

Fountain "Seasons"

■ Laser Scanning service● Registered point cloud■ 3D MESH model

1 day of scanning
7 days of scan post-processing 30 days of additional modelling

Equipment\Soft:
Leica RTC 360

Museum exhibit (statuette)

■ Laser Scanning service● Registered point cloud■ MESH-models with textures

1 day of scanning – 1 person5 days of post-processing

Equipment\Soft:
Leica RTC 360

Machine

■ Laser Scanning service● Registered point cloud■ 3D CAD model

1 day of scanning – 1 person7 day of post-processing

Equipment\Soft:
Leica RTC 360

Crankshaft

■ Laser Scanning service■ 3D modeling■ 2D drawing

1 day of scanning5 days of modeling

Equipment\Soft:
Leica RTC 360

Data Acquisition3D laser scanning or sensor-based measurements capture real-time geometry.

Comparative AnalysisWe overlay scanned data against design CAD files or previous scans.

Deformation Mapping & ReportsVisual deviation maps, color overlays, and detailed analytics.

Actionable Insights & Engineering RecommendationsOur team helps you interpret the results and take corrective action if needed.

Protect Your Structures with Advanced Deformation Analysis

Early detection of structural shifts can save lives and prevent costly damage. Contact us today for a professional assessment.